PROCESS FLOW (Step-by-Step Cranial ImplantManufacturing)
CT SCAN SUBMISSION
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Axial CT scan
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Clear cranial defect visibility
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Optional clinical notes
DIGITAL SKULL MODELLING
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Defect boundary identification
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Digital reconstruction of missing bone
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Preparation of skull model for implant design
IMPLANT DESIGN & SURGEON REVIEW
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Implant contour and thickness defined
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Fixation points planned
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Design reviewed before fabrication
3D PRINTING IN MEDICAL-GRADE PMMA
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Patient-specific implant manufactured
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Controlled additive manufacturing process
FINISHING, QUALITY CHECK & VERIFICATION
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Surface finishing
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Thickness and hole alignment checks
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Digital fit verification
STERILISATION & PACKAGING
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Sterilised implant
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Protective medical packaging
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Labelled for case identification
WHY OUR PROCESS IS TRUSTED BY SURGEONS
CT-Based Digital Planning
Implant design is created directly from patient CT imaging data.
Doctor / Surgeon-approved designs
Implant design is reviewed before manufacturing.
Standardised Workflow
Each case follows the same planning and fabrication process.
Pre-Planned Fixation & Thickness
Fixation points and implant thickness are digitally planned.
Medical-Grade PMMA Fabrication
Implants are manufactured using medical-grade PMMA material.
Sterilised & OR-Ready Delivery
Implants are supplied sterilised and packaged for surgical use.
Have a case to discuss?
We support surgeons with design planning, implant customisation, and rapid manufacturing.
