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Custom Cranial Implants for Skull Reconstruction

Custom Skull Implant (PMMA)

Advanced patient-specific PMMA implants designed to restore skull shape, protect the brain, and deliver superior aesthetic and functional outcomes.

WHAT ARE CUSTOM CRANIAL IMPLANTS?

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Custom cranial implants are patient-specific prosthetic plates designed to restore missing or damaged portions of the skull. These implants are digitally engineered using the patient's CT scan and manufactured using medical-grade PMMA, ensuring a perfect anatomical match.

They are used when skull defects occur due to:​

Trauma or road accidents

Tumor removal surgery (post-craniectomy)

Bone infection or  osteomyelitis

Congenital deformities

Failed or resorbed previous implants

Cosmetic contour irregularities

Unlike traditional titanium meshes or manually shaped grafts, patient-specific implants match the exact curvature, thickness, and contour of the original skull, resulting in a more natural look and safer long-term healing.

WHY CUSTOM IMPLANTS ARE NEEDED

Skull defects can have multiple consequences:​

Increased risk of brain injury

Asymmetry or deformation of the head

Chronic pain or pressure

Psychological distress

Difficulty in daily activities

A custom cranial implant provides the ideal solution by:

✔ Restoring skull integrity
✔ Protecting neurostructures
✔ Recreating natural head shape
✔ Improving self-confidence
✔ Enhancing postoperative comfort

OUR APPROACH: PRECISION, PERSONALISATION & PATIENT-CENTRIC CARE

1

Advanced Digital Planning

We start with a 1 mm thin-cut CT scan (DICOM) to evaluate the defect. Using licensed medical modelling software, our biomedical engineers:

  • Reconstruct the missing skull

  • Mirror healthy anatomy to ensure symmetry

  • Optimise curvature and thickness

  • Plan screw fixation holes for secure placement

  • Produce a digital blueprint for surgeon revie

    This ensures millimetre-level precision before the implant is ever produced.

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2

3D Printing & Manufacturing

Once the design is approved, the implant is fabricated using high-quality, biocompatible PMMA.

Implant Features:

  • Pre-defined screw holes

  • Smooth inner surface for brain safety

  • Contoured outer surface for natural aesthetics

  • Sterile, surgery-ready delivery

  • Radiopaque material for clear postoperative imaging

  • Long-term biocompatibility

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3

Multidisciplinary Collaboration

Every implant benefits from expert input:

  • Neurosurgeons

  • Plastic surgeons

  • Radiologists

  • Biomedical engineers

  • Rehabilitation specialists

This unified planning process ensures:

✔ Structural integrity
✔ Aesthetic accuracy
✔ Safety in complex defects
✔ Smooth intraoperative handling

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BENEFITS OF CUSTOM PMMA CRANIAL IMPLANTS

Natural & Symmetrical Appearance

Restores the original shape of the skull.

Improved Brain Protection

Stronger and safer than hand-moulded alternatives.

Reduced Discomfort & Pressure Relief

Precision fit reduces complications and long-term pain.

Clear Postoperative Imaging

PMMA avoids distortion in CT and MRI scans.

Perfect Anatomical Fit

Designed from your CT scan for exact curvature & contour.

Affordable & Reliable

More cost-effective than many metal-based implants.

Faster Surgery Time

Drop-in fit reduces intraoperative adjustments.

Lower Revision Rates

Digitally planned implants yield more predictable outcomes.

WHO CAN BENEFIT FROM CUSTOM SKULL IMPLANTS?

If a part of the skull is missing, irregular, bulging or sunken — a custom implant is the safest and most architecture aesthetic solution.

Skull defects after trauma or accidents
Bone removal after tumor surgery
Patients with sunken flap syndrome
Congenital cranial deformities
Failed titanium mesh or bone graft resorption
Cosmetic contour correction

BEFORE & AFTER / IMPLANT GALLERY

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